Scrap from micrometre-level dimension misses, traceability gaps that complicate regulatory submissions, manual inspection bottlenecks, and complex component geometries that demand more than one sensor technology — every undetected defect multiplies downstream costs by an order of magnitude. Synelecs builds modular, PLC-controlled measurement stations configured to the specific component, tolerance, and throughput requirement — inline on the production line or as an exit-control station.
Two complementary sensor technologies, combinable in a single station.
Laser shadow measurement. Accuracy ±1.25 µm · Repeatability 1 µm · Sampling cycle 5 ms · GD&T capable. Outputs: height, flatness, volume, angle.
3D laser triangulation. Range 10–50 µm · Field of view up to 640 × 640 mm · Scan time < 1 s · GD&T capable. Outputs: height, flatness, volume, angle.
Six stages from part entry to actionable data — each module independently configured to your production line.
Component placed on conveyor or dedicated fixture. Station geometry adapts to part family.
Laser shadow measurement of critical linear dimensions at 5 ms per reading.
3D laser triangulation captures complex surface geometry and form deviations.
Real-time pass/fail decision against configured tolerances. Non-conforming parts are flagged and rejected.
All measurement values written to Synelecs Trace in real time. No manual data entry required.
Per-part record stored and indexed. Available for SPC analysis, audit, and retrospective review.
Reporting, SPC, and PLC export software for complete inline traceability.
Statistical process control charts updated with every measured part. Trend alerts before defects reach the next stage.
Direct PLC integration via OPC-UA. Measurement results available to upstream and downstream controllers.
Every measurement linked to a part serial number or batch code. Full history available at any time.
Export-ready measurement records meeting documentation requirements for technical files and regulatory submissions.
Configured for the precision manufacturing requirements of three key verticals.
Engine components, transmission parts, and body stampings with tight geometric tolerances and high throughput demands.
Implants, surgical tools, and consumables requiring ISO 13485-compliant per-part traceability for the technical file.
Precision machined parts, pump housings, and hydraulic components where dimensional integrity is safety-critical.
No cost, no commitment. Send us your component drawing and we will recommend a sensor configuration and system architecture matched to your tolerances and throughput.
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